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Mini50 Connectors

Achieve 50% space savings over traditional USCAR 0.64mm connectors with sealed or unsealed Mini50 single- and dual-row receptacles, with smaller terminals to fit more low-current electrical circuits in interior transportation-vehicle environments.

Product Highlights


 Connector Type:  Circuits: Additional Options: 
Sealed and Unsealed4 - 3850% smaller vs 0.64mm USCAR

PCB Headers

Connector Housings

Crimp Terminals

Connector Accessories

Power and Signal Cable Assemblies

Features and Benefits


High-temperature thermoplastic housings:
• Withstand infrared (IR) and wave lead-free solder processing per ES-40000-5013 Molex specification, maximum temperature +260°C

Female terminal wire grips for wires 0.35mm² and smaller:
• Wire-size reduction; weight, space and cost savings versus 0.64mm interfaces

Various polarization options:
• Three discrete mechanical, visual and colored polarizations

Independent secondary lock (ISL) terminal-retention feature:
• Molded into the receptacle housing as one piece for applied cost savings

Connector position assurance (CPA) latch optional:
• Prevents accidental un-mating

Reduced package sizes:
• Approximately 50% smaller than USCAR 0.64mm unsealed interfaces

The Mini50 Unsealed Connector is the industry’s only interface that meets USCAR 050 standards:
• Provides the industry’s only USCAR 050 selected interface

Orientation features are molded into the header:
• Either vertical or right-angle orientations are possible, providing wire-routing and module-design flexibility
• Retain the header to the PCB during the soldering process

CTX50 terminal wire grip design (0.13 to 0.35mm²):
• Offers harness manufacturers’ the ability to reduce wire gauge sizes while maintaining retention strength
• Provides weight, space

Sealed, round shape design:
• Allows for through-hole harness routing

High-performing sealed receptacle using matte-seal design:
• Ideal for sealed applications where IPX8 rating is required

Board alignment and retention features:
• Simplify header PCB placement and retain header to PCB during soldering operation(s)
• Protect adhesive joints during connector mating and unmating

Overview


The tremendous growth in automotive infotainment and safety options is the catalyst for car manufacturers demanding smaller interconnects from suppliers, as they need to fit more electronics in the same space. Mini50 sealed and unsealed wire-to-board receptacles allow device manufacturers to package circuits in tighter spaces by utilizing smaller pin, terminal, and wire sizes while reducing costs.

The integration of multiple devices in today’s transportation industry creates the need for harness with reduced weight, space and cost. Molex’s Mini50 harnesses provide reliable performance in a limited space, making them ideal for applications within the infotainment, lighting and HVAC systems.

Assembly errors and the rugged, high-vibration environments of automotive applications put connectivity reliability at risk. Improper terminal insertion, operator fatigue and disconnection due to shocks and vibration all present risks to connectivity. In response, the Mini50 Gen II Unsealed Connector System offers a number of innovations to provide a more reliable connection.

Applications by Industry


Cameras / Sensors
Clusters / Navigation
Exterior lighting
HVAC
Headliners
Lighting
Mirrors
Power steering
Radios / DVD - Entertainment
Sensors
Switches

This is not a definitive list of applications for this product. It represents some of the more common uses.

Videos


Sealed Automotive Connectors for a Miniaturized Future

The Mini50 Sealed Connector is the smallest automotive-grade sealed connector system, offering 50% space savings over traditional USCAR 0.64mm connectors. With several circuit count options in single- and dual-row configurations, as well as other features to accelerate assembly operations and improve reliability, IP68-rated Mini50 connectors are ideal for a variety of vehicle applications.

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