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Active Electrical Cable (AEC) Solutions

Responding to higher bandwidth demands, Active Electrical Cable (AEC) Solutions with QSFP-DD and OSFP Interconnects are a new category of pluggable connectivity designed for cost-effective , low-loss operation at 112G PAM-4 speeds and higher (port capacity between 100 and 800 Gbps) while increasing reach up to 5.0m without optical cables.

Product Highlights


 Data Rate:  Wire AWG:
up to 800 Gbps28 - 34

Features and Benefits


Next-gen cables – critical for next-gen digital transmission speeds

Molex has launched AECs, which offer more intelligence than traditional passive direct attached cables (DACs). As speeds continue to increase and cable functionality becomes increasingly important in data transmission, AEC technology will enable next-generation system architecture.

Active components enable lengths up to 5.0 to 7.0m

Re-timers in the cable assemblies reset loss and timing planes (i.e., they regenerate signals and remove noise) to deliver superior signal integrity over lengths up to 5.0 to 7.0m between ASICs. AECs present an alternative to larger cable bundle sizes and costly active optical cables. AEC assemblies have an extended loss budget of up to 30dB. AECs’ lengths support shared TORs and advanced functions enabling network-managed redundancy and security.

More design flexibility between the ASIC and I/O

Molex’ design allows for a wide variety of PHY/re-timer integrated circuits to be used within our AEC products. This enables our customers to select the retimer that best fits their application and provides supply chain reliability.

Minimized cable bundle (28 to 34 AWG) makes routing easier and improves thermal management

The ability of AECs to reset loss and timing delivers more efficient signal transmission with smaller cable bundle sizes for improved cable management. This results in cabling as small as 28 to 34 AWG, which allows for more airflow and reduced thermal issues. Lighter weight and smaller bend radius contribute to routing ease.

Overview


Skyrocketing demand for bandwidth-intensive, data-driven services is fueling a rise in compute, data storage and networking capabilities. Molex AEC Solutions deliver 112 Gbps PAM-4 data rates.

As data rate requirements increase, signal loss grows as a design issue. Engineers have several options, such as optical connectivity, linear amplifiers and re-timers—each option has its own pros and cons. AECs present an ideal option when cable lengths over 1.5 to 2.0m is required. Because the connectors in AEC assemblies regenerate signals and remove noise, restraints due to signal loss within the box are significantly lightened even at lengths up to 5.0 to 7.0m.

As speeds and capabilities increase, thermal management becomes more challenging for telecommunication and networking OEMs. There is a need to minimize the air impedance caused by heavy cabling in front of the chassis. AEC Solutions minimize cable bundle size, 28 to 34 AWG, reducing airflow impedance in front of the chassis.

Data center managers often need cable lengths longer than 2.0m to reach between boxes, but longer lengths experience greater loss. AEC 112 Gbps PAM-4 Solutions enable external lengths up to 5.0 to 7.0m.

Application by Industry


Cloud infrastructure
Edge-computing infrastructure
Enterprise infrastructure

Blade servers
Cellular infrastructure
Central Office equipment
Multi-platform service systems (DSL, cable data)
Rack servers
Storage
Switches, routers

This is not a definitive list of applications for this product. It represents some of the more common uses.

Frequently Asked Questions


Why use a re-timer rather than a linear amplifier?
While linear amplifiers are less expensive, they don’t eliminate noise or recondition signals as re-timers do. Additionally, with linear amplifiers, there is a greater dependency on the design of the whole channel. This makes “mix and matching” one vendor’s ToR with another vendor’s server more challenging in terms of ensuring good SI across the channel. However, because re-timers re-condition the signal, eliminating noise, rack implementation becomes more flexible. Customers can confidently connect multiple vendors’ TORs and server solutions within the same rack or across different racks.

How can AECs help with thermal management?
AEC re-timers enable more efficient signal transmission over smaller conductors. This results in cabling as small as 28 to 34 AWG, allowing increased airflow and reduced thermal issues.

Under what circumstances should I use AECs? When should I use DACs?
AECs provide a viable solution and a lower cost than optical. However, if cost and power are an issue and the length of the channel can be serviced by a passive DAC, then passive DACs may be the right solution.

AEC

DAC

Pros:Cons:Pros:Cons:
Resets loss and timing planes (regenerates signal, removes noise)Requires power (about 10W)Completely PassiveLoss length limits (average reach of 3.0m for 400G applications and 2.0m for 800G)
Extended 30dB budget enables longer cable lengths (up to 5.0 to 7.0m)More expensive than DAC at lower volumesNo power necessaryLarge cable gauge needed (26+ AWG)
More design freedom than DAC between ASIC and I/O as a result of more in-box channel budgetAdds latencyLower latency than AEC and opticalLarge bundle sizes impede routability and airflow
Smaller cables than DAC at long lengths (28 to 34 AWG) for easier routing and airflow Lower cost than AEC and optical